ecos™ III hardness testing software

A method has been developed using machine learning that reliably recognizes impressions even under difficult conditions. It enables automatic measurements even on etched structures, coarse grain structures or coatings – ideal for applications where perfect sample preparation is impractical or impossible.

The uncomplicated “Quick Mode” is available for simple tasks. It reduces the hardness tester to its essential functions, making it easier to test individual impressions. This means that even employees who only occasionally perform simple tests can effortlessly operate the fully automatic system and ensure a quick and uncomplicated test. Simply define the required method, optionally a conversion, and find the appropriate test points. The entire inspection cycle for each impression is carried out automatically and according to the defined standard. The results are recorded in a clear list and can also be printed or exported.

Select the history tool and use two clicks to set any number of test rows on your component. The “AutoRow” function ensures that the starting point is automatically and precisely aligned at a right angle to the sample edge. Frequently used settings can be saved as templates, which saves time and reduces operating errors.
Test point patterns can be easily created in the editor or specified via parameters. In addition, multiple hardness limits can be defined per row and core hardness points can be added. The results are displayed in an application-specific line diagram that clearly visualizes the depth of fall and tolerance ranges.

Efficient operation is not only manifested by the well-thought-out processes that support the user even in complex tasks, but also by the fact that work does not have to be interrupted when the hardness tester is running and processing samples and test series fully automatically. Not only can test indentations be measured manually, results evaluated and test reports created while the tester is running, but Another advantage is that new test tasks can also be defined and added to the queue of pending tests at the same time.

Templates for recurring test tasks can be easily created and saved, and can be loaded and reused at any time. This not only simplifies and accelerates operation, but also effectively avoids operating and setting errors. The template mode makes it possible to save complete test patterns and settings, eliminating repetitive setup steps. Only the positioning of the elements on the mounted component may need to be adjusted manually. Templates can be created for entire samples, series and test patterns, helping to avoid mistakes and ensuring that no test series or points are overlooked.

All test results are grouped into samples. Each sample contains test series and individual hardness impressions. In addition, samples can be bundled into test orders. This structure provides a clear presentation of the test results for each physical sample, which can be displayed in test reports. In addition, orders provide the option of creating trend analyses over longer periods of time or consolidating the inspection data of specific customers or employees. This ensures that you always have a comprehensive overview.

With ecos™ III, positioning the probe on the test piece is a breeze. Known positions can be quickly accessed, and the scanning mode takes care of the rest. In any case, fast and error-free positioning of the probe is guaranteed!

Working with panoramic images provides a better overview and thus enables more efficient and error-free work. Creating them is quick and easy, especially with the large field of view of the overview camera on the DuraScan 70 and DuraScan 80.

ecos™ III enables test data to be structured individually, tailored to the customer's workflow. This makes it easy to find, compare and edit even older data quickly. Results within a single order can be compared directly, while the data in the test device offers better insight than reports or exports.

ecos™ III remains fully functional while the hardness tester is in operation. Users can simultaneously remeasure test points, create reports or set up additional test tasks on the panoramic image.
This parallel workflow saves time because the tester's test sequence does not have to be fully completed before another test task is created.

In ecos™ III, the settings for each test element can be easily adjusted before and after the test. Individual tolerance limits or conversions can be defined for each test point. For example, it is possible to change the limit hardness for the CHD series at any time. This allows additional results to be derived after the test without repeating the process, while also seamlessly incorporating established customer workflows.

• For standard-compliant testing according to ISO 9045 or ISO 22826
• Customizable to meet your needs
• Efficient positioning
• Clear definition of the fusion line
• Structured result
• Template function
• High-quality images of samples

• Images taken with all available lenses
• Stitching function
• Image settings (brightness, contrast, etc.)
• Export function to PREciv Desktop (metallography software from Evident – formerly Olympus)